Customers in Middle East

Total number of machines: 6 sets of machines: 4 NEWTOP-FB100S; 2 sets of  NEWTOP-DXD110

Customer factory photos

A client planning to enter the coffee cup manufacturing industry was initially stuck with a "workshop predicament": eager to set up a production line but lacking the ability to conduct spatial planning. Faced with their cluttered workshop, they constantly worried that "the machines would not fit and the workflow would be chaotic." This deadlock was broken when they visited a partner’s factory and witnessed its neatly arranged production lines and smooth operational flow. Their partner then strongly recommended: "You might as well contact New Debao Paper Cup Machinery Company. They are not only proficient in production equipment but also excel at providing one-stop solutions for workshop spatial planning!"

With a "let’s give it a try" mindset, the client reached out to New Debao. After understanding the client’s core needs—equipment suitable for coffee cup production and rational use of space in a limited workshop—the sales representative immediately recommended 4 sets of the NEWTOP-FB100S coffee cup machine and 2 automatic packaging machines - NEWTOP-DXD110 Automatic Packaging Machine based on the client’s expected production capacity (300,000 coffee cups per day). The representative explained, "The NEWTOP-FB100S features a compact design, occupying 15% less space than traditional models. With a production speed of 158 units per minute, it perfectly matches your expected output."

To further reassure the client, the sales representative promptly contacted the mechanical design department. The design team first requested the actual area data of the client’s workshop, then inquired in detail about the storage locations for raw materials and finished products, and even took into account the safe operating distance for workers. Combining the dimensional parameters of the NEWTOP-FB100S and production workflow logic, the design department quickly developed a rational layout plan:

•The 4 NEWTOP-FB100S machines were arranged vertically in a single row.

•Raw materials were uniformly supplied from the east side of the workshop.

•Formed coffee cups were transported directly via the cup machine’s conveyor pipes to the 2 automatic packaging machines on the west side.

•A 1.2-meter-wide operating aisle was reserved in the middle.

This layout not only avoided cross congestion between raw materials and finished products but also facilitated worker inspections. The client confirmed the plan on the spot and placed the order immediately.

Once the equipment was delivered to the client’s factory, New Debao’s commissioning engineers promptly arrived to carry out installation and debugging. The engineers strictly followed the design drawings for positioning and installation: the 4 NEWTOP-FB100S machines were aligned with high precision and seamlessly connected to the automatic packaging machines. During debugging, the engineers also optimized the forming parameters of the NEWTOP-FB100S specifically for the 8oz coffee cup size commonly used by the client, ensuring that every cup met quality standards.

In just half a month, the 6 machines were fully installed and connected. On the day of official production launch, the client was pleasantly surprised by the scene before them: the NEWTOP-FB100S machines operated at high speed, continuously producing coffee cups, while the automatic packaging machines completed bagging simultaneously. The entire production line ran like clockwork, and the once-crowded workshop appeared surprisingly neat and orderly. What delighted the client even more was that the production line only required 2 workers to replenish paper sheets, enabling 8 hours of continuous operation—traditional production lines typically needed 3 operators. New Debao’s solution not only significantly reduced labor costs but also, through scientific spatial planning, ensured efficient utilization of every inch of the workshop space.

Today, the client’s coffee cup production line has been operating stably for several months. The high efficiency of the NEWTOP-FB100S and the convenience of automated packaging have allowed the client to easily secure orders from multiple local coffee chains. Many purchasers who have visited the factory for inspections have spoken highly of it.

From resolving the client’s spatial anxiety to realizing automated production, New Debao has always prioritized "customer needs" as its core. With professional equipment recommendations, precise spatial planning, and thoughtful on-site debugging services, New Debao helped the client turn their "hard-to-implement" production plan into "high-efficiency" actual productivity.If you have any more questions you'd like to know, please feel free to contact NEWTOP！